Structural Health Monitoring and Damage Detection, Volume 7

Preface 6
Contents 8
1 Bearing Faults Simulations Through a Parametric Model of a Gearbox 10
1.1 Introduction 10
1.2 Kinetostatic Model of the Transmission 11
1.3 Models of Defects on Bearings 13
1.4 Experimental Frequency Response Function 14
1.5 Test Case 16
1.6 Concluding Remarks 18
References 18
2 Sensitivity Evaluation of Subspace-Based Damage Detection Method to Different Types of Damage 19
2.1 Introduction 19
2.2 Statistical Subspace-Based Damage Detection 20
2.2.1 Models and Parameters 20
2.3 Damage and Data Simulation 21
2.4 Case Study 22
2.4.1 Damage Simulation 22
2.4.2 Data Simulation 23
2.4.3 Damage Detection 23
2.5 Conclusion 24
References 26
3 An Improved Blind Source Separation for Structural Mode Identification Using Fewer Measurements 27
3.1 Introduction 27
3.2 Formulation of the Algorithm 28
3.2.1 Efficient Underdetermined Source Separation 29
3.2.1.1 Lag Zero PARAFAC Decomposition 29
3.2.1.2 Finite-Lag PARAFAC Decomposition 30
3.3 Experimental Results 30
3.4 Conclusions 32
References 33
4 Real Time NDE of Cold Spray Processing Using Acoustic Emission 34
4.1 Introduction 34
4.2 Experimental Approach 35
4.3 Experimental Results and Discussion 36
4.3.1 Analysis of a 90Ta-10W on Steel with Parameters Known to Result in Poor Bonding 37
4.3.2 Analysis of a 90Ta-10W on Aluminum with Parameters Known to Resultin Good Bonding 37
4.3.3 Analysis of a 90Ta-10W on Aluminum with Powder Which ContainedLarge Agglomerates 38
4.3.4 Analysis of a 90Ta-10W on Aluminum with Powder Which Contained Large Agglomerates and Delaminated 40
4.4 Discussion 41
4.5 Conclusion 42
References 43
5 Prototyping and Testing of a Graphene-Oxide Tamper Evident Seal 44
5.1 Introduction 44
5.2 Theoretical Background 45
5.3 Prototype Description 46
5.4 Model Results 48
5.5 Testing Results 50
5.6 Summary/Conclusion 50
References 51
6 Solitary Waves to Infer Axial Stress in Slender Structures: A Numerical Model 53
6.1 Introduction 53
6.2 One-Chain Configuration 54
6.2.1 Numerical Formulation 54
6.2.2 Numerical Setup 55
6.2.3 Numerical Results 55
6.3 Two-Chain Configuration 57
6.3.1 Numerical Formulation 58
6.3.2 Numerical Setup 58
6.3.3 Numerical Results 58
6.4 Effect of the Granules' Properties 60
6.5 Conclusions 62
References 63
7 Are Today's SHM Procedures Suitable for Tomorrow's BIGDATA? 64
7.1 Introduction 64
7.2 Exactly How Big Is “BIGDATA”? 64
7.3 Computational Sensitivity of SHM Procedures 65
7.4 Preprocessing Application 65
7.5 System Identification Application 67
7.6 Damage Detection Application 67
7.7 Conclusions 69
References 69
8 Static Deformation Analysis for Structural Health Monitoring of a Large Dam 71
8.1 Introduction 71
8.2 Static Deformation Measurement of Fei-Tsui Dam 72
8.3 Modeling Technique 73
8.4 Results of Static Deformation Monitoring of Fei-Tsui Dam 74
8.5 Conclusions 79
References 85
9 Operational Vibration-Based Response Estimation for Offshore Wind Lattice Structures 87
9.1 Introduction 87
9.2 Method 88
9.2.1 Joint Input-State Estimation 88
9.2.2 Response Estimation 89
9.2.3 Wind Turbine Model 90
9.2.4 Stochastic Wind Force 90
9.2.5 Stochastic Wave Force 92
9.2.6 Sensor Network 93
9.3 Results 95
9.3.1 Response Estimation in the Absence of Modelling Errors 95
9.3.2 Response Estimation with an Erroneous Model 97
9.4 Discussion and Conclusions 98
References 100
10 Autoregressive Model Applied to the Meazza Stadium for Damage Detection 101
10.1 Introduction 101
10.2 Theory and Description of the Adopted Models 102
10.2.1 Autoregressive Models: AR 102
10.2.2 Optimal Order Estimation 102
10.2.2.1 Partial Autocorrelation Function (PACF) 103
10.2.2.2 Akaike's Information Criterion (AIC) 103
10.2.2.3 Bayesian Information Criterion (BIC) 103
10.2.3 Mahalanobis Distance 104
10.3 G. Meazza Statium 104
10.3.1 Dynamic Behaviour of the Stand 106
10.4 Data Analysis 107
10.4.1 Basic Statistic 109
10.4.2 Autoregressive Model 110
10.4.2.1 Model Order Estimation 111
10.4.2.2 Mahalanobis Distance on Parameters 111
10.5 Conclusions 112
References 113
11 Output Only Functional Series Time Dependent AutoRegressive Moving Average (FS-TARMA) Modelling of Tool Acceleration Signals for Wear Estimation 114
11.1 Introduction 114
11.2 Functional Series TARMA Models of Signals and Their Estimation 116
11.2.1 FS-TARMA Models 116
11.2.2 FS-TARMA Parameter Estimation 117
11.2.3 Distance Between the FS-TARMA Models 117
11.3 Major Flank Wear Estimation 118
11.3.1 Description of Experiments 118
11.3.2 Tool Wear Measurement 120
11.3.3 FS-TARMA Estimation 120
11.3.4 Analysis Based on the Martin's Distance 120
11.4 Conclusion 123
References 124
12 A High-Speed Dual-Stage Ultrasonic Guided Wave System for Localizationand Characterization of Defects 126
12.1 Introduction 126
12.2 Background 127
12.3 Experimental Procedures 128
12.3.1 Equipment and Preparation Considerations 128
12.3.1.1 Transducer Attachment 128
12.3.1.2 Frequency Selection 128
12.3.2 Baseline Acquisition 128
12.3.3 Sensor Auto-Localization 129
12.3.4 Stage 1 – Detection and Rough Localization Using Rayleigh Maximum Likelihood Estimation 130
12.3.4.1 “Ping” Mode 130
12.3.4.2 Optimal Baseline Subtraction and Damage Detection 130
12.3.4.3 Rayleigh Maximum Likelihood Estimate 131
12.3.5 Stage 2 – High Fidelity Characterization Using Acoustic Wavenumber Spectroscopy 133
12.3.5.1 Scan Area Selection 134
12.3.5.2 Active Transducer Selection 134
12.3.5.3 Laser Scan 135
12.4 Experiments 135
12.4.1 Laboratory Experiments 135
12.4.1.1 Test Setup 136
12.4.1.2 Results and Discussion 136
12.4.2 Field Experiments 137
12.4.2.1 Test Setup 137
12.4.2.2 Results and Discussion 137
12.5 Conclusion 138
References 139
13 Vibration-Based Scour Monitoring: Prototype Design, Laboratory Experiments and Field Deployment 140
13.1 Introduction 140
13.2 Sensor Development: General Concepts 141
13.3 Laboratory Testing 142
13.4 Field Deployment: Preliminary Results 143
13.5 Conclusions 145
References 147
14 Monitoring Fatigue Life Expenditure & Detecting Crack Initiation 148
14.1 Introduction 148
14.2 Airframe Structural Failure Mechanisms 149
14.3 Analytical Model 150
14.4 Failure Detection via Frequency Response 151
14.5 New Approach 151
14.6 Test Methodology 151
14.7 Honeycomb Laminate Control Surface 153
14.8 Conclusions 156
14.9 Opportunities for Further Investigation 156
14.10 Experimental Issues 157
References 158
15 Characterization and Prognosis of Multirotor Failures 159
15.1 Introduction 159
15.1.1 Motivation 159
15.1.2 Background 160
15.1.3 Project Scope 160
15.2 Instrumentation and Experimentation 161
15.2.1 Testing Platforms 161
15.3 Measureable Failure Modes 161
15.3.1 Motor 162
15.3.2 Propeller 162
15.3.3 Electronic Speed Controller (ESC) 163
15.3.4 Battery 163
15.4 Testing Procedure 164
15.4.1 Single Rotor Testing Procedure 164
15.4.2 Multirotor Testing Procedure 165
15.4.3 Data Processing 166
15.5 Results 166
15.5.1 Lift/Load Cell 167
15.5.1.1 Single Rotor 167
15.5.2 Temperature/Thermocouple 167
15.5.3 Current or Power/Hall Effect Sensor 168
15.5.3.1 Single Rotor 168
15.5.3.2 Quad-Rotor 169
15.5.4 Vibrations/Accelerometer 170
15.5.4.1 Magnitude of Vibrations 170
15.5.4.2 Vibrations in the Frequency Domain 171
15.5.5 Additional Observations 173
15.5.5.1 Battery 173
15.5.5.2 ESC 173
15.6 Conclusion 174
References 175
16 Statistical Tools for the Characterization of Environmental and Operational Factors in Vibration-Based SHM 176
16.1 Introduction 176
16.2 Removal of the Influence of Environmental Factors from NaturalFrequency Estimates 177
16.3 Second Order Blind Identification for Removal of Environmental Effects 179
16.4 Proof of Concept 181
16.5 Conclusions 185
References 185
17 An Experimental Investigation of Feature Availability in Nominally Identical Structures for Population-Based SHM 186
17.1 Introduction 186
17.2 Test Structures and Data Acquisition 187
17.3 Feature Comparison of the Structures 188
17.3.1 Natural Frequencies and Mode Shapes 188
17.3.2 FRF Features 189
17.4 Conclusions 191
References 192

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