Composite, Hybrid, and Multifunctional Materials, Volume 4

Preface 6
Contents 8
Chapter 1: Characterizing the Mechanical Response of a Biocomposite Using the Grid Method 10
1.1 Introduction 10
1.2 Applying the Grid Method to Measure Displacement and Strain Maps 11
1.3 Description of the Tested Material 11
1.4 Surface Preparation 11
1.5 Specimens, Testing Conditions 12
1.6 Results 12
1.7 Conclusion 13
References 14
Chapter 2: Preliminary Study on the Production of Open Cells Aluminum Foam by Using Organic Sugar as Space Holders 15
2.1 Introduction 15
2.2 Experimental Conditions 16
2.2.1 Materials and Green Compact 16
2.2.1.1 Sintering 16
2.2.1.2 Measurements of the Density and Porosity of the Compacted Specimens Before and After Sintering 16
2.2.1.3 Mechanical Tests and Microstructural Analyzes 16
2.3 Results and Discussion 17
2.4 Conclusion 21
References 21
Chapter 3: Characterization of Shear Horizontal-Piezoelectric Wafer Active Sensor (SH-PWAS) 22
3.1 Introduction 23
3.2 Theoretical Models of SH-PWAS Impedance Spectroscopy 23
3.2.1 SH-PWAS Sensing and Actuation Constitutive Relations 24
3.2.2 Free SH-PWAS Electro-mechanical Impedance and Admittance 24
3.2.2.1 Analytical Modeling Based on Constant Electric Field E3 24
3.2.2.2 Analytical Modeling Based on Constant Electric Displacement D3 25
3.2.3 Bonded SH-PWAS Analytical Model 26
3.2.3.1 Axial and Flexural Response Solution 26
3.2.3.2 Shear Horizontal Response Solution 28
3.3 FEM and Experimental Validation of SH-PWAS Impedance Response 29
3.3.1 Free SH-PWAS FEM 29
3.3.2 Constrained SH-PWAS Models 30
3.3.3 Experiments and Comparison with Predictive Models 31
3.4 SH-PWAS for Composites SHM 33
3.4.1 Materials 33
3.4.2 Predictive FEM and Comparison with Experiments 33
3.5 Summary and Conclusions 34
References 34
Chapter 4: Elastic Properties of CYCOM 5320-1/T650 at Elevated Temperatures Using Response Surface Methodology 36
4.1 Introduction 36
4.2 Design of Experiments (DOE) Approach 37
4.3 Experimental Method 38
4.3.1 Material Description 38
4.3.2 Specimen Fabrication Process 38
4.3.3 Testing Procedure 38
4.4 Results 38
4.4.1 Experimental 38
4.4.2 Analysis of Variance (ANOVA) 40
4.4.3 Response Surface Models (RSMs) 40
4.5 Discussion 43
4.6 Summary and Conclusion 43
References 43
Chapter 5: Coupon-Based Qualification of Bonded Composite Repairs for Pressure Equipment 45
5.1 Introduction 45
5.2 Experimental Methods 46
5.2.1 Specimen Manufacture 46
5.2.2 Fracture Testing 47
5.2.3 Full Scale Testing 47
5.3 Model 47
5.4 Results 48
5.4.1 Specimen Calibration 48
5.4.2 Fracture Testing 48
5.5 Discussion 49
5.5.1 Comparison of Predicted Failure Pressure 50
5.6 Conclusions 50
References 51
Chapter 6: Compression-After-Impact of Sandwich Composite Structures: Experiments and Simulation 52
6.1 Introduction 52
6.2 Sample Materials and Fabrication 52
6.3 Experimental Results 53
6.3.1 Quasi-static Indentation 53
6.3.2 Compression-After-Impact Results 53
6.4 Numerical Modeling 55
6.4.1 Facesheets 55
6.4.2 Explicit Geometry Core 56
6.4.3 Continuum Core 56
6.4.4 Simulation Details 56
6.4.5 QSI Results 57
6.5 Summary 58
References 58
Chapter 7: Compact Fracture Specimen for Characterization of Dental Composites 59
7.1 Introduction 59
7.2 Experimental Method 60
7.2.1 Specimen Design and Rapid Prototyping 60
7.2.2 Fracture Testing 61
7.3 Results and Discussion 61
7.4 Conclusions 62
References 62
Chapter 8: Mechanics of Compliant Multifunctional Robotic Structures 63
8.1 Introduction 63
8.2 Research Approach and Results 64
8.2.1 Fabrication of Multifunctional Robotic Structures 64
8.2.2 Design of Experiments Using DIC and 6 DOF Load Cell 65
8.2.3 Experimental Shape Characterization and Hybrid Numerical Modeling of Forces 65
8.2.4 Modeling Flexible Shapes from Strain Measurements 66
8.3 Conclusions 70
References 70
Chapter 9: In Situ SEM Deformation Behavior Observation at CFRP Fiber-Matrix Interface 71
9.1 Introduction 71
9.2 Uniaxial Tension Test in SEM 72
9.3 Random Pattern for Digital Image Correlation 73
9.4 Experiments 73
9.5 Result of Digital Image Correlation 74
9.6 Conclusion 77
References 77
Chapter 10: High Strain Gradient Measurements in Notched Laminated Composite Panels by Digital Image Correlation 78
10.1 Introduction 78
10.2 Experimental Setup 79
10.2.1 DIC Equipment 79
10.2.2 Sample Preparation 79
10.3 Testing 80
10.4 Theoretical Solutions 80
10.5 Results and Discussions 80
10.6 Summary and Conclusions 83
References 84
Chapter 11: Intermittent Deformation Behavior in Epitaxial Ni-Mn-Ga Films 85
11.1 Introduction 85
11.2 Materials and Methods 86
11.2.1 Material 86
11.2.2 Stress Drop Analysis (SDA) 86
11.2.3 Strain Field Measurement Method 87
11.2.4 Experimental Setup 87
11.3 Results and Discussion 88
11.3.1 Macroscopic Stress-Strain Curve 88
11.3.2 Intermittent Deformation Behavior 88
11.3.3 Macroscopic Strain Field 90
11.4 Conclusions 90
References 91
Chapter 12: Experimental Analysis of Repaired Zones in Composite Structures Using Digital Image Correlation 92
12.1 Introduction 92
12.2 Approach 93
12.3 Experimental Implementation 94
12.4 Representative Test Results 94
12.5 Conclusions 99
References 100
Chapter 13: Mechanics of Curved Pin-Reinforced Composite Sandwich Structures 101
13.1 Introduction 101
13.2 Specimen Fabrication and Experimental Method 102
13.2.1 Specimen Fabrication 102
13.2.2 Experimental Method 102
13.2.3 Finite Element Analysis 103
13.3 Experimental Results 104
13.3.1 Global Flexural Response 104
13.3.2 DIC Measurements for Curved Specimens 105
13.3.3 Failure Mechanism in K-Cor Sandwich Under Different Conditions 105
13.4 Conclusions 107
References 108
Chapter 14: Experimental Investigation of Free-Field Implosion of Filament Wound Composite Tubes 109
14.1 Introduction 109
14.2 Materials 110
14.3 Experimental Methods 110
14.4 Results 111
14.5 Conclusions 114
References 114
Chapter 15: Experimental Investigation of Bend-Twist Coupled Cylindrical Shafts 116
15.1 Introduction 116
15.2 Manufacturing 118
15.3 Testing 118
15.4 Digital Image Correlation 120
15.5 Finite Element Model 121
15.6 Closed-Form 121
15.7 Results 121
15.8 Conclusion 121
References 123
Chapter 16: Processing and Opto-mechanical Characterization of Transparent Glass-Filled Epoxy Particulate Composites 124
16.1 Introduction 124
16.2 Material Processing 124
16.3 Quasi-Static Crack-Initiation Toughness Investigation 125
16.4 Opto-mechanical Characterization 126
16.5 Planned Work: Dynamic Photoelastic Investigation 127
16.6 Summary 127
References 127
Chapter 17: Study of Influence of SiC and Al2O3 as Reinforcement Elements in Elastomeric Matrix Composites 128
17.1 Introduction 128
17.2 Experimental Conditions 129
17.3 Results and Discussion 130
17.3.1 Dynamic Mechanical Thermal Analysis (DMTA) 130
17.3.2 Microindentation Analysis 130
17.3.3 Damage Analysis by Means of Scratch Test and 3D Optical Roughness Meter 133
17.4 Conclusion 136
References 137
Chapter 18: Manufacturing of New Elastomeric Composites: Mechanical Properties, Chemical and Physical Analysis 138
18.1 Introduction 138
18.2 Experimental Conditions 139
18.3 Results and Discussion 140
18.3.1 Vulcanization Characteristics 140
18.3.2 Mechanical Properties Before Aging 141
18.3.3 Mechanical Properties After Aging 142
18.3.4 Hardness-Shore ``A´´ Test Evaluation 143
18.3.5 Dynamic Mechanical Thermal Analysis (DMTA) 143
18.3.6 Microindentation Analysis 144
18.3.7 Damage and Fracture Surface Analysis by Means of Scanning Electron Microscopy 146
18.4 Conclusion 148
References 148
Chapter 19: The Effect of Particles Size on the Thermal Conductivity of Polymer Nanocomposite 150
19.1 Introduction 150
19.2 Material and Specimen Geometry 151
19.3 Experimental Method 151
19.4 Analytical Method 152
19.4.1 Lewis-Nielson (LN) Model 152
19.5 Result and Discussion 153
19.5.1 Effect of Surface Functionalization 153
19.5.2 Variation of Thermal Conductivity with Temperature 154
19.6 Conclusion 155
References 155
Chapter 20: Curing Induced Shrinkage: Measurement and Effect of Micro-/Nano-Modified Resins on Tensile Strengths 156
20.1 Introduction 156
20.2 Specimen Preparation 157
20.2.1 Processing of Micro- and Nano-fillers in Epoxy Resin 157
20.2.2 Experimental Sample Preparation 157
20.3 Experimental Tools and Methodology 158
20.3.1 Volumetric Shrinkage Measurements Using Pycnometer 158
20.3.2 Linear Shrinkage Measurements Using FBG 159
20.4 Experimental Results and Discussion 159
20.4.1 Volumetric Shrinkage of Pristine, Micro- and Nano-Modified Epoxy Resin 159
20.4.2 Residual Strains and Tensile Properties of Pristine and Micro-glass Bubble Modified Epoxy Resin 161
20.5 Conclusions 162
References 162
Chapter 21: Graphene Reinforced Silicon Carbide Nanocomposites: Processing and Properties 163
21.1 Introduction 163
21.2 Material Fabrication 165
21.3 Experimental Procedure 165
21.4 Experimental Results 166
21.4.1 Relative Density and Densification 166
21.4.2 Microstructural Evolution 167
21.4.3 Effect of Graphene Nanoplatelets on Hardness of Nanocomposites 168
21.4.4 Toughening by Graphene Nanoplatelets 169
21.4.5 Thermal Stability of Graphene 171
21.5 Conclusion 173
References 173
Chapter 22: Experimental Investigation of the Effect of CNT Addition on the Strength of CFRP Curved Composite Beams 175
22.1 Introduction 175
22.2 Material 176
22.3 Experimental Method 176
22.4 Results 178
22.5 Conclusions 180
References 182
Chapter 23: Mechanical and Tribological Performance of Aluminium Matrix Composite Reinforced with Nano Iron Oxide (Fe3O4) 183
23.1 Introduction 183
23.2 Experimental Conditions 184
23.3 Results and Discussions 185
23.4 Conclusions 189
References 190
Chapter 24: Particle Templated Graphene-Based Composites with Tailored Electro-mechanical Properties 191
24.1 Introduction 191
24.2 Material and Specimen 192
24.2.1 Material 192
24.2.2 Specimen 192
24.3 Electrical Characterization 193
24.4 Mechanical Characterization 194
24.5 Experimental Results and Discussion 194
24.6 Conclusions 194
References 195
Chapter 25: Novel Hybrid Fastening System with Nano-additive Reinforced Adhesive Inserts 196
25.1 Introduction 196
25.2 Hybrid Bolted Joining Technique and Sample Preparation 197
25.3 Experimental Results and Discussion 198
25.3.1 Hybrid Bolted Joint with SC-15 Insert 198
25.3.2 Hybrid Bolted Joint with Cloisite 30B Modified SC-15 Insert 199
25.4 Conclusions 200
References 201

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